Specifications
| Technical Parameter | Rod Breakdown (RBD-450) | Medium Wire (MWD-250) | Fine Wire (FWD-120) |
|---|---|---|---|
| Inlet Material Type | EC Grade Copper Rod | Drawn Copper Wire | Annealed Copper Wire |
| Maximum Inlet Diameter | 8.00 mm | 3.00 mm | 1.20 mm |
| Finished Wire Diameter Range | 1.20 mm – 3.50 mm | 0.40 mm – 1.20 mm | 0.10 mm – 0.40 mm |
| Maximum Drawing Speed | 25 m/s | 40 m/s | 50 m/s |
| Number of Drawing Dies / Passes | 11 – 13 | 17 – 21 | 21 – 24 |
| Maximum Area Reduction per Pass (%) | 22% | 18% | 15% |
| Main Drive Motor Power | 280 kW AC Vector | 75 kW AC Servo | 22 kW AC Servo |
| Continuous Annealing Voltage (DC) | 0 – 60 V | 0 – 50 V | 0 – 40 V |
| Continuous Annealing Current | 4000 A | 1200 A | 300 A |
| Capstan Surface Hardness | ≥ 900 HV (Tungsten) | ≥ 900 HV (Ceramic Coating) | ≥ 1200 HV (Solid Ceramic) |
| Take-up Spool Capacity | 2500 kg (Dual Spooler) | 500 kg (Single/Dual) | 50 kg / 100 kg (PND Spool) |
| Tension Control System | Pneumatic Dancer Arm | Electronic Dancer PID | Ultra-sensitive Dancer / Load Cell |
Product Description
The Copper Wire Drawing Machine from Alfa Cab Industry is a high-performance wire drawing machine designed for reducing copper wire diameter with exceptional precision and efficiency. Engineered for continuous, high-speed production, it processes electrolytic copper wire rods into uniform wires with excellent surface finish, dimensional accuracy, and mechanical strength. Featuring advanced die technology, precision tension control, and energy-efficient operation, this copper wire drawing machine minimizes wire breakage while maximizing productivity. As a trusted wire drawing machine manufacturer, Alfa Cab Industry delivers reliable solutions for modern cable manufacturing machine applications, ensuring consistent quality for power, automotive, communication, and industrial cable production.
Key Features
- High-speed wire drawing with consistent diameter and superior surface finish.
- Suitable for processing electrolytic copper wire rods with precision.
- Advanced lubrication and cooling system for longer die life.
- Energy-efficient design with low maintenance and reliable operation.
- PLC-based controls for accurate process monitoring and enhanced productivity.
Applications
- Manufacturing power and electrical cables.
- Producing building wires and flexible conductors.
- Processing copper wires for automotive cable production.
- Manufacturing communication and instrumentation cables.
- Wire preparation for conductor stranding and cable manufacturing.